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High pressure die casting mold steel surface showing cavitation pits near the gate and severe thermal cracking in the cavity region.

High Pressure Die Casting Mold Steel Selection: How to Balance Life, Cracking and Cost

Choosing the right high pressure die casting mold steel is a balance between heat checking, cracking, erosion and cost. This guide explains failure modes, five…..
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High Pressure Die Casting Mold Steel Selection: How to Balance Life, Cracking and Cost

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Die Casting Release Agent Spraying: How to Get Mold Spray Right

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Die Casting Shrinkage Porosity: 9 Critical Causes

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Die Casting Porosity (Air Pores): Causes, Prevention, and Practical Fixes

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High pressure die casting mold steel surface showing cavitation pits near the gate and severe thermal cracking in the cavity region.

High Pressure Die Casting Mold Steel Selection: How to Balance Life, Cracking and Cost

Choosing the right high pressure die casting mold steel is a balance between heat checking, cracking, erosion and cost. This......
Read More
High pressure die casting cell with an industrial robot handling a large aluminum structural part amid steam in an automated factory.

Die Casting Release Agent Spraying: How to Get Mold Spray Right

Learn how the Leidenfrost effect, spray methods and process parameters influence die casting release agent performance, mold temperature and part......
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Aluminum die casting gas porosity exposed in tapped hole and machined surfaces (HPDC)

Die Casting Shrinkage Porosity: 9 Critical Causes

Die casting shrinkage porosity and shrinkage cavities weaken HPDC parts and cause leaks. Learn 9 critical causes and proven fixes......
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Gas porosity (air pores) on an aluminum die casting, highlighted near the corner

Die Casting Porosity (Air Pores): Causes, Prevention, and Practical Fixes

Die casting porosity is a frequent defect in aluminum and zinc parts. Learn what it is, why it forms, and......
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Crack-like cold shut lines on an aluminum die casting, highlighted in red

Die Casting Cold Shuts: Causes, Prevention, and Real Process Fixes

Die casting cold shuts reduce strength and appearance. Learn what causes them and how to prevent them through mold design,......
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Die casting flow marks on aluminum cookware lid, with defect areas highlighted for analysis

Die Casting Flow Marks: Causes, Solutions, and Process Fixes

Learn what die casting flow marks are, why they form, and how to eliminate them through mold design, temperature control,......
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16000T Dongfeng Motor giga press for large aluminum vacuum die casting structural parts

Vacuum Die Casting for Giga Castings: Entering the 50M bar Era

Vacuum die casting is becoming the core technology behind giga castings. Learn how 50 mbar high vacuum, dual-loop systems and......
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Collage cover — Aluminum Die Casting Defects: 10 miscellaneous issues (coating, corrosion, soldering, core shift, broken pin, black skin)

Aluminum Die Casting Defects: The 10 other miscellaneous issues

Troubleshoot 10 common die casting defects with our expert guide. Explore the causes and solutions for chemical, mechanical, and dimensional......
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Aluminum Die Casting Defects — porosity, shrinkage, inclusions and leakage (HPDC)

Aluminum Die Casting Defects: Top 8 Internal Problems and Fixes

Troubleshoot aluminum die casting defects fast. See 8 internal issues—gas/shrinkage porosity, inclusions, pinholes, leakage—with causes, diagnostics, and fixes.......
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  • 101, No.6, Yongshun Road, Basha Town, Humen Town, Dongguan City, Guangdong Province.

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