快速原型和按需制造,适用于
Consumer Electronics Industry
In a market fueled by cutting-edge trends, our team delivers rapid, precision die-cast solutions to keep your electronics ahead of the curve.
通过 ISO 9001:2015 认证
即时定价和 DFM
提供精加工、连接和装配
行业专家提供设计和制造指导
CastMold Precision Aluminum Electronics Castings
As a leading innovator in aluminum die casting, CastMold specializes in high-performance, precision-crafted components tailored for the consumer electronics industry.
We engineer durable, lightweight die-cast parts for smartphones, laptops, wearables, smart home devices, and other cutting-edge electronics. Our solutions balance sleek aesthetics with rugged reliability—optimized for heat dissipation, EMI shielding, and structural integrity.
From compact connectors to robust device housings, our aluminum castings deliver the perfect fusion of design flexibility, corrosion resistance, and cost efficiency to accelerate your next-generation electronics to market.




CastMold 提供从原型设计到生产的服务
1
原型设计
原型设计是汽车产品开发的初始阶段。 在这一阶段,您需要验证设计,进行必要的修改,并为部件选择最佳材料。
- 快速、经济高效的调整 设计和材料
- 高精度原型 具有复杂的几何形状
- 真实生产模型 反映最后的部分
2
工程验证和测试
这一阶段的重点是通过材料选择和表面处理分析来验证零件的功能性、美观性和性能。在 CastMold,我们根据您的设计规格提供广泛的材料库和表面处理解决方案。这一阶段的原型不仅能满足功能要求,还能达到市场要求的美观度,非常适合实际测试。
- 全天候工程支持 实现无缝开发
- 高精度制造 关键部件
- 量身定制的材料解决方案 优化定制设计的性能
3
设计验证和测试
这一阶段的重点是通过材料选择和表面处理分析来验证零件的功能性、美观性和性能。在 CastMold,我们根据您的设计规格提供广泛的材料库和表面处理解决方案。这一阶段的原型不仅能满足功能要求,还能达到市场要求的美观度,非常适合实际测试。
- 经久耐用的优质表面处理 美观大方,性能卓越
- 全面验证 外观、合身性和功能
- 生产级原型 消费者反馈和市场评估
4
生产验证和测试
这一关键阶段是连接原型设计和全面制造的桥梁,确保无缝过渡到批量生产。在CastMold,我们利用严格的质量控制和工业级制造来完善您的设计,以实现批量生产。我们的团队与您紧密合作,完善模具、优化工艺、确定规格--提供符合精确要求的可生产零件。
- 制造工艺验证 质量稳定
- 小批量生产工具 可灵活提升
- 快速交付 最终用途组件
- 综合评估 生产部件的性能和可靠性
5
大规模生产
这一阶段标志着从验证到全面制造的过渡,实现最终使用部件的大批量生产。在 CastMold,我们将先进的机械设备、熟练的工程技术和严格的质量协议结合起来,确保在不影响精度的情况下快速周转,满足最苛刻的规格要求。
- 严格的质量控制 - 每个部件都经过严格检查,以确保一致性和可靠性。
- 优质定制制造 - 为材料、表面处理和功能要求量身定制解决方案。
- 二次加工 - 附加处理(如阳极氧化、电镀、抛光),以提高耐用性和美观度。
- 高精度 - 先进的数控加工和成型技术可确保完美的尺寸精度。
我们的压铸能力
CastMold 公司专门为客户量身定制高精度压铸解决方案。我们利用最先进的冷室和热室压铸技术,实现大批量生产,并具有卓越的尺寸精度和表面光洁度。我们的专业技术涵盖铝合金和锌合金,可确保轻质耐用的零件达到最佳性能。
我们配备自动化系统和实时质量监控,在保持严格公差(±0.05 毫米)的同时,实现了快速的生产周期。从原型设计到全面生产,我们的端到端服务包括模具设计、后处理(数控加工、电镀、涂层)和严格检测(X 射线、坐标测量机),以满足航空航天、电信和工业标准的要求。
应用
Precision Consumer Electronics Components
From custom-designed device housings to high-performance thermal and structural solutions, CastMold delivers precision aluminum die-cast components that meet the demands of modern consumer electronics. As a specialized die-casting manufacturer, we offer the following tailored solutions:
ATM Buttons And Casing
Hair Styling Tool Heating Plates
Phone Holder
Beauty Device Casing
Microphone housing
GPS Casing
Phone Casing
Smartwatch Casing
ATM Buttons And Casing
Zinc alloy die-cast buttons deliver crisp tactile feedback and wear resistance, paired with lightweight aluminum alloy casing for corrosion-resistant durability and structural stability, ensuring reliable performance in high-traffic and harsh environmental conditions.
Hair Styling Tool Heating Plates
Die-cast aluminum alloy plates optimize heat conductivity and thermal uniformity, engineered for rapid heating, corrosion resistance, and lightweight durability in high-temperature styling applications, ensuring precision performance for professional-grade tools.
Phone Holder
Multi-purpose die-cast holder
Reinforced aluminum frame with anti-slip silicone, resistant to deformation & abrasion
Beauty Device Casing
Precision die-cast zinc alloy with electroplated finish ensures seamless structural integrity, corrosion resistance, and high-gloss durability, tailored for ergonomic aesthetics and long-term reliability in professional and personal care environments.
Microphone housing
Precision die-cast aluminum alloy ensures lightweight rigidity, vibration dampening, and EMI shielding, engineered for superior acoustic fidelity, corrosion resistance, and sleek aesthetics in professional audio applications.
GPS Casing
Precision die-cast aluminum alloy with powder-coated finish combines lightweight strength, corrosion resistance, and UV/weatherproof durability, engineered for seamless integration and reliable protection in demanding outdoor and marine environments.
常见问题
Aluminum alloy die-casting parts offer an excellent strength-to-weight ratio, superior thermal conductivity, and good electrical conductivity, making them ideal for smartphones, laptops, and home appliances where they reduce weight, improve heat dissipation, and enhance EMC performance
Common processes include anodizing, electrophoretic coating, powder coating, sandblasting, and PVD. Powder coating offers diverse colors and excellent weather resistance, while anodizing enhances corrosion resistance and surface hardness, ideal for device enclosures and control panels
Alloys like ADC-12 inherently attenuate EMI/RFI. With adequate wall thickness (≥1.5 mm) and post-anodize treatments such as copper or silver plating, shielding effectiveness can exceed 60 dB, meeting consumer electronics EMI requirements
A typical process melts aluminum alloy, ladles it into a cold-chamber die casting machine, injects it into the mold under high pressure, opens the mold to eject the part after solidification, then deburrs, machines, and applies surface treatments. Cycle times of 30–60 seconds make it ideal for high-volume production
DFM guidelines call for uniform wall thickness (0.8–3.0 mm), draft angles ≥3°, fillet radii ≥0.5 mm, and strategic gate and parting line placement to ensure uniform flow, easy demolding, and minimized stress concentrations
After deburring, finish machining should be done first. For tapping, thread-forming taps are preferred to create fully formed threads in aluminum, preventing chip buildup and enhancing joint reliability
The most common grades are A380 (Al-Si alloy), A360, and A383, which balance fluidity, mechanical properties, and corrosion resistance; for parts requiring higher strength and heat resistance, Al-Si-Cu series alloys are also used
在 CastMold、 质量没得商量.我们的 严格的质量控制(QC)流程支持 ISO 9001:2015、RoHS 和 REACH 认证保证每个部件都符合 行业领先的标准.我们致力于 质量保证小组 从原材料选择到最终装运,每个生产阶段都要进行严格检查,确保产品性能和可靠性完美无瑕。
CastMold is a premier aluminum die-casting manufacturer headquartered in China, specializing in consumer electronics, smart devices, and wearable technology components. Leveraging cutting-edge design capabilities, agile production systems, and a user-centric philosophy, we provide high-performance, aesthetically refined solutions for global brands. From precision-crafted device frames and heat dissipation modules to sleek alloy casings and EMI-shielded connectors, CastMold combines lightweight durability, seamless integration和 mass-production scalability to meet the evolving demands of fast-paced consumer markets.