快速原型和按需制造,适用于
Industrial Equipment Industry

In a sector driven by heavy-duty innovation, our engineers deliver precision aluminum die-cast solutions to ensure your industrial equipment withstands mission-critical demands.

通过 ISO 9001:2015 认证

即时定价和 DFM

提供精加工、连接和装配

行业专家提供设计和制造指导

CastMold Industrial Equipment
压铸解决方案

CastMold specializes in aluminum die-cast components engineered for rugged industrial applications. Our solutions meet exacting standards for reliability and performance in harsh operational environments. Designed for heavy machinery components, automation systems, and production line equipment, these high-grade die-castings ensure robust protection for critical industrial assets.

Advanced aluminum die-casting processes deliver exceptional dimensional accuracy and material consistency for seamless integration with industrial machinery. The components maintain operational stability when exposed to extreme temperatures, chemical contact, and repetitive mechanical stresses inherent in manufacturing and processing facilities.

  1. Structural Resilience
    Aluminum die-cast alloys withstand high-impact forces and multi-directional loads
  2. 耐腐蚀性
    Inherent protection against industrial chemicals and atmospheric degradation
  3. Thermal Management
    Optimized heat dissipation for continuous operation in high-temperature environments
  4. Vibration Damping
    Superior absorption of mechanical oscillations in dynamic industrial systems
  5. Custom Configurations
    Tailored die-cast solutions for specialized equipment requirements
  6. Environmental Endurance
    Withstands industrial operating conditions including chemical exposure, particulate infiltration, and thermal cycling extremes

CastMold 提供从原型设计到生产的服务

1
原型设计

原型设计是汽车产品开发的初始阶段。 在这一阶段,您需要验证设计,进行必要的修改,并为部件选择最佳材料。

  • 快速、经济高效的调整 设计和材料
  • 高精度原型 具有复杂的几何形状
  • 真实生产模型 反映最后的部分

2
工程验证和测试

这一阶段的重点是通过材料选择和表面处理分析来验证零件的功能性、美观性和性能。在 CastMold,我们根据您的设计规格提供广泛的材料库和表面处理解决方案。这一阶段的原型不仅能满足功能要求,还能达到市场要求的美观度,非常适合实际测试。

  • 全天候工程支持 实现无缝开发
  • 高精度制造 关键部件
  • 量身定制的材料解决方案 优化定制设计的性能

3
设计验证和测试

这一阶段的重点是通过材料选择和表面处理分析来验证零件的功能性、美观性和性能。在 CastMold,我们根据您的设计规格提供广泛的材料库和表面处理解决方案。这一阶段的原型不仅能满足功能要求,还能达到市场要求的美观度,非常适合实际测试。

  • 经久耐用的优质表面处理 美观大方,性能卓越
  • 全面验证 外观、合身性和功能
  • 生产级原型 消费者反馈和市场评估

4
生产验证和测试

这一关键阶段是连接原型设计和全面制造的桥梁,确保无缝过渡到批量生产。在CastMold,我们利用严格的质量控制和工业级制造来完善您的设计,以实现批量生产。我们的团队与您紧密合作,完善模具、优化工艺、确定规格--提供符合精确要求的可生产零件。

  • 制造工艺验证 质量稳定
  • 小批量生产工具 可灵活提升
  • 快速交付 最终用途组件
  • 综合评估 生产部件的性能和可靠性

5
大规模生产

这一阶段标志着从验证到全面制造的过渡,实现最终使用部件的大批量生产。在 CastMold,我们将先进的机械设备、熟练的工程技术和严格的质量协议结合起来,确保在不影响精度的情况下快速周转,满足最苛刻的规格要求。

  • 严格的质量控制 - 每个部件都经过严格检查,以确保一致性和可靠性。
  • 优质定制制造 - 为材料、表面处理和功能要求量身定制解决方案。
  • 二次加工 - 附加处理(如阳极氧化、电镀、抛光),以提高耐用性和美观度。
  • 高精度 - 先进的数控加工和成型技术可确保完美的尺寸精度。

我们的压铸能力

CastMold 公司专门为客户量身定制高精度压铸解决方案。我们利用最先进的冷室和热室压铸技术,实现大批量生产,并具有卓越的尺寸精度和表面光洁度。我们的专业技术涵盖铝合金和锌合金,可确保轻质耐用的零件达到最佳性能。

我们配备自动化系统和实时质量监控,在保持严格公差(±0.05 毫米)的同时,实现了快速的生产周期。从原型设计到全面生产,我们的端到端服务包括模具设计、后处理(数控加工、电镀、涂层)和严格检测(X 射线、坐标测量机),以满足航空航天、电信和工业标准的要求。

应用
Precision Lighting Components

From custom-designed lighting housings to high-performance optical and thermal management systems, CastMold Lighting provides precision aluminum die-cast components that meet the demands of modern lighting solutions. As a specialized die-casting manufacturer, we offer the following tailored solutions:

Industrial Handle

Industrial Knob

E-Bike Seat Post Clamp

Industrial Pressure Gauge Housing

Umbrella Retracting And Releasing System

Industrial Sensor Accessories

Industrial funnel

常见问题

Aluminum alloy die-cast parts are widely used for pump housings, valve bodies, compressor casings, and gearboxes in heavy industrial equipment, where their high strength and durability meet severe operating conditions. Additionally, die-cast aluminum is employed for industrial storage tank components and robotic arm structures to achieve complex, net-shape forms​.

The aluminum die-casting process features short cycle times and high throughput, making it ideal for mass production, with as-cast dimensional tolerances up to ±0.1 mm to reduce post-machining costs​. Additionally, aluminum’s excellent thermal conductivity and corrosion resistance benefit equipment cooling and longevity​.

T6 solution treatment followed by artificial aging significantly increases yield strength and hardness of aluminum die-cast parts, suitable for high-load pump housings and valve bodies.  Annealing relieves internal stresses and stabilizes dimensional tolerances, providing a solid foundation for precision machining​.

Mold polishing to high gloss and precision shot peening enhance cast surface smoothness, and electrophoretic or powder coatings yield consistent, wear-resistant finishes. Optimizing gating and venting reduces drag marks and flash, further improving surface quality.

CastMold is a leading aluminum die-casting innovator based in China, dedicated to the industrial equipment sector, with expertise in heavy machinery components, process control systems, and industrial automation assemblies. By integrating mission-critical engineering, ISO-certified manufacturing processes, and solutions-driven collaboration, we deliver robust, precision-engineered parts engineered for extreme operational demands. From high-tolerance structural housings and corrosion-resistant enclosures to thermal-management subsystems and vibration-dampened mounting brackets, CastMold merges high-strength-to-weight resilience, system-agnostic compatibility, and high-volume manufacturing readiness to empower industrial OEMs tackling harsh environments, rigorous duty cycles, and global supply-chain challenges.

Our ISO 9001:2015 certified quality management system ensures full-process monitoring from raw materials to finished products, including first-article inspection, in-process checks, and final inspection.

We implement annual improvement plans, regularly optimizing processes and efficiency through customer feedback and production data analysis.

We offer flexible lead times of 2-10 weeks, tailored to design complexity and client requirements. Through parallel design confirmation and modular manufacturing solutions, standard projects can be delivered in as fast as 2 weeks, with complex projects completed within 10 weeks maximum.

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  • sales@cast-mold.com
  • +86 18718679416
  • 广东省东莞市虎门镇芭蕉镇永顺路 6 号 101 室。

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