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From Molten Metal to Mission-Critical Part: The Ultimate Engineer’s Guide to High Pressure Die Casting (HPDC)
Engineer’s guide to HPDC: machines and alloys, runner/ingate design, slow-/fast-shot setup, melt & die temperatures, vacuum porosity control, tolerances, cost and lead time……
High Pressure Die Casting Mold Steel Selection: How to Balance Life, Cracking and Cost
Die Casting Release Agent Spraying: How to Get Mold Spray Right
Die Casting Shrinkage Porosity: 9 Critical Causes
Die Casting Porosity (Air Pores): Causes, Prevention, and Practical Fixes
All Articles
Top 20 Die Casting Surface Defects (and How to Fix Them)
Identify 20 common die casting surface defects with root causes, quick diagnosis, and proven corrective actions for process, mold, and......
From Molten Metal to Mission-Critical Part: The Ultimate Engineer’s Guide to High Pressure Die Casting (HPDC)
Engineer’s guide to HPDC: machines and alloys, runner/ingate design, slow-/fast-shot setup, melt & die temperatures, vacuum porosity control, tolerances, cost......
Why Most Car Pillars Use Steel (Not Aluminum): Engineering & Safety Trade-offs
Car pillars (A/B/C/D) explained: roles in the safety cell, how they manage crash loads, and why steel vs aluminum matters......
Cast Aluminum vs Cast Iron: A Practical Guide for Engine Blocks and Industrial Components
Cast aluminum vs cast iron compared—weight, stiffness, thermal expansion, machining, durability, coatings (liners vs plasma spray), and cost. A practical......
Steel vs Aluminum: Which Material Is Best for Your Project?
Steel vs aluminum: compare properties, cost, and manufacturability with an easy matrix—choose steel for rigidity or aluminum for weight savings.......
Why the iPhone 17 Pro Returned to Aluminum: A Systemic Analysis of Material, Process, and Thermal Management
iPhone 17 Pro’s 7000-series aluminum unibody and integrated vapor chamber rebuild the thermal path for A19 Pro and on-device AI—delivering......
Zinc Die Casting Zamak Alloy: Why It Wins
Zamak alloy in zinc die casting: why it wins on thin walls, cycle time, die life, plating-ready finishes, and repeatability—plus......
A413 Aluminum Alloy: Achieving Superior Pressure Tightness in Die Casting
A413 aluminum delivers pressure-tight, leak-free die castings; high fluidity and low shrinkage enable thin-wall housings, pump/compressor parts, and reliable sealing.......
B390 Aluminum: The High-Silicon Alloy for Unmatched Wear Resistance
B390 aluminum: a hypereutectic Al-Si grade with very high wear resistance, high hardness, low thermal expansion and good seizure resistance,......