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16000T Dongfeng Motor giga press for large aluminum vacuum die casting structural parts

Vacuum Die Casting for Giga Castings: Entering the 50M bar Era

Vacuum die casting is becoming the core technology behind giga castings. Learn how 50 mbar high vacuum, dual-loop systems and full-process control improve quality……
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PVD vs CVD vs ALD: 7 Essential Differences for High-Performance Thin Film Deposition

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Die Casting Part Design: 14 Structural Principles for DFM & DFA

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Surface Finishing Processes: 7 Effective Methods in One Guide

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How to Use Numerical Simulation to Prevent Defects in Large Die Castings: 5 Powerful Lessons from Automotive HPDC

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All Articles

Die casting flow marks on aluminum cookware lid, with defect areas highlighted for analysis

Die Casting Flow Marks: Causes, Solutions, and Process Fixes

Learn what die casting flow marks are, why they form, and how to eliminate them through mold design, temperature control,......
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16000T Dongfeng Motor giga press for large aluminum vacuum die casting structural parts

Vacuum Die Casting for Giga Castings: Entering the 50M bar Era

Vacuum die casting is becoming the core technology behind giga castings. Learn how 50 mbar high vacuum, dual-loop systems and......
Read More
Collage cover — Aluminum Die Casting Defects: 10 miscellaneous issues (coating, corrosion, soldering, core shift, broken pin, black skin)

Aluminum Die Casting Defects: The 10 other miscellaneous issues

Troubleshoot 10 common die casting defects with our expert guide. Explore the causes and solutions for chemical, mechanical, and dimensional......
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Aluminum Die Casting Defects — porosity, shrinkage, inclusions and leakage (HPDC)

Aluminum Die Casting Defects: Top 8 Internal Problems and Fixes

Troubleshoot aluminum die casting defects fast. See 8 internal issues—gas/shrinkage porosity, inclusions, pinholes, leakage—with causes, diagnostics, and fixes.......
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Top 20 die casting surface defects and fixes—close-up of an aluminum die-cast part with visible pits/porosity during shop-floor inspection.

Top 20 Die Casting Surface Defects (and How to Fix Them)

Identify 20 common die casting surface defects with root causes, quick diagnosis, and proven corrective actions for process, mold, and......
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A row of yellow-and-white die casting machines lined up in a bright, spacious factory workshop.

From Molten Metal to Mission-Critical Part: The Ultimate Engineer’s Guide to High Pressure Die Casting (HPDC)

Engineer’s guide to HPDC: machines and alloys, runner/ingate design, slow-/fast-shot setup, melt & die temperatures, vacuum porosity control, tolerances, cost......
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Robotic arms assembling a car body-in-white on an automated automotive production line.

Why Most Car Pillars Use Steel (Not Aluminum): Engineering & Safety Trade-offs

Car pillars (A/B/C/D) explained: roles in the safety cell, how they manage crash loads, and why steel vs aluminum matters......
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Cast aluminum vs cast iron split image of engine parts with icons for stiffness, durability, NVH, machinability, cooling, and lightweight.

Cast Aluminum vs Cast Iron: A Practical Guide for Engine Blocks and Industrial Components

Cast aluminum vs cast iron compared—weight, stiffness, thermal expansion, machining, durability, coatings (liners vs plasma spray), and cost. A practical......
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Steel vs Aluminum comparison—steel high-rise construction on left; aluminum aircraft, high-speed train, engine, smartphone, and heatsink on right; key pros highlighted.

Steel vs Aluminum: Which Material Is Best for Your Project?

Steel vs aluminum: compare properties, cost, and manufacturability with an easy matrix—choose steel for rigidity or aluminum for weight savings.......
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