Rapid Prototyping & On-Demand Manufacturing for
Communication Industry
Superior telecom casting products are designed and developed at CastMold to meet the highest protection standard by international compliance authorities. It is ideal to be used in industrial and commercial applications in the telecommunication sector.
ISO 9001:2015 Certified
Instant pricing & DFM
Provides Finishing, Joining and Assembly
Design & Manufacturing Guidance from Industry Experts
CastMold Communication
Die Casting Solutions
CastMold delivers high-quality aluminum die-cast components specifically engineered for telecommunications applications. Our products meet stringent industry standards for durability and performance in demanding environments. Designed for telecom housings, antenna components, and network equipment, these precision-cast solutions provide reliable protection for critical communication systems.
The manufacturing process ensures consistent quality and dimensional accuracy for seamless integration with telecom devices. Our components maintain stable performance across temperature variations, humidity exposure, and mechanical stress conditions commonly encountered in telecom installations.
Corrosion Resistance
- Aluminum’s natural oxide layer provides long-term protection against environmental degradation.
Lightweight Strength
- High strength-to-weight ratio enables durable yet portable telecom equipment designs.
EMI Shielding
- Effective electromagnetic interference protection for sensitive communication electronics.
Precision Manufacturing
- Tight tolerances ensure proper fit and function in complex telecom assemblies.
Environmental Durability
- Withstands outdoor conditions including UV exposure, moisture, and temperature extremes.
CastMold provide services from Prototyping to Production
Our Die Casting Capabilities
At CastMold, we specialize in high-precision die casting solutions tailored. Leveraging state-of-the-art cold-chamber and hot-chamber die casting technologies, we deliver high-volume production with exceptional dimensional accuracy and surface finish. Our expertise spans aluminum and zinc alloys, ensuring lightweight yet durable parts optimized for performance.
Equipped with automated systems and real-time quality monitoring, we achieve rapid cycle times while maintaining strict tolerances (±0.05mm). From prototyping to full-scale production, our end-to-end services include mold design, post-processing (CNC machining, plating, coating), and rigorous inspection (X-ray, CMM) to meet aerospace, telecom, and industrial standards.
Applications of
Precision Communication Components
From custom-designed enclosures to high-performance thermal management systems, CastMold delivers precision aluminum die-cast components that meet the stringent demands of modern communication infrastructure. As a specialized die-casting manufacturer, we offer the following tailored solutions:
5G Base Station Housings
Antenna Enclosures
Heat Sinks for RF Amplifiers
Fiber Optic Connector Housings
Satellite Communication Components
Server Rack Mounting Frames
Microwave Filter Housings
Outdoor Telecom Cabinets
Specialist Industries
FAQs
Aluminum alloy die-casting parts are extensively used in the telecommunications industry for outdoor equipment such as base station cabinets, antenna radomes, and fiber distribution modules due to their excellent durability, electrical conductivity, and corrosion resistance. Moreover, their lightweight nature simplifies installation and maintenance, especially in high-altitude or remote deployments.
Aluminum alloy die-casting parts offer a high strength-to-weight ratio, significantly reducing the weight of telecom equipment and lowering support structure costs. Additionally, aluminum’s excellent EMI/RFI shielding properties ensure signal stability, and its outstanding thermal conductivity aids in efficient heat dissipation.
Typical alloy grades include A380, ADC12, and A356, with A380 being the preferred choice for telecom cabinets and radomes due to its balanced mechanical properties, machinability, and excellent corrosion resistance. For outdoor high-power modules requiring enhanced strength and thermal resistance, Al-Si-Cu series alloys are also used.
Mold design should optimize the runner system, vents, and parting lines to ensure uniform melt flow and minimize defects such as porosity and cold shuts. Additionally, appropriately specifying draft angles and fillets based on wall thickness distribution enhances mold durability and simplifies demolding.
Aluminum alloy die-cast parts inherently provide excellent EMI/RFI shielding, effectively attenuating high-frequency interference to meet stringent telecom requirements. Enclosures made from ADC-12 alloy can achieve at least 60 dB shielding effectiveness through inherent metal thickness and surface finishing, ensuring signal stability and minimal crosstalk.
For outdoor base station cabinets and radomes, using high-silicon alloys, optimizing anodizing processes, and applying post-anodize sealing treatments create dense oxide films that greatly improve resistance to salt spray and acid rain. Industry reports indicate these measures can extend corrosion resistance by 2–3.
Custom die-cast enclosures can include built-in PCB support features and thermal channels, followed by CNC-machining of heat-sink fins. CastMold’s IP67 outdoor boxes integrate fins directly into the die-cast body with thermal interface materials, achieving a low thermal resistance of up to 30 W/K for efficient heat dissipation
Using 3D printing or soft tooling for prototypes to validate structure and fit, followed by production-grade steel molds based on finalized designs, can reduce time-to-volume by over 30%. CastMold offers such proto-to-production services, balancing development speed with manufacturing readiness
CastMold is a trusted expert in aluminum die casting, specializing in high-performance telecommunications components. Our state-of-the-art facilities are equipped with high-pressure die-casting (HPDC) machines, enabling us to meet both high-volume production and rapid design adjustments as per client requirements. With ISO 9001:2015, RoHS, and REACH compliance, we ensure precision, durability, and regulatory adherence. Additionally, we offer secondary machining, surface finishing, and assembly services, making CastMold your one-stop solution for telecom die-casting needs.
At CastMold, quality is non-negotiable. Our strict quality control (QC) processes, backed by ISO 9001:2015, RoHS, and REACH certifications, guarantee that every component meets industry-leading standards. Our dedicated QA team conducts rigorous inspections at every production stage—from raw material selection to final shipment—ensuring flawless performance and reliability.
CastMold is a leading aluminum die-casting manufacturer based in China, specializing in telecommunications, 5G infrastructure, and RF shielding components. With advanced engineering expertise, efficient project management, and a customer-first approach, we deliver high-quality, cost-effective solutions for global clients. Whether you need custom die-cast enclosures, heat sinks, or signal shielding components, CastMold ensures precision, speed, and reliability.
