Comprehensive Guide to Aluminum Die Casting for Automotive Applications
This comprehensive guide highlights the growing importance of aluminum die casting in modern automotive manufacturing—particularly for electric and efficiency-focused vehicles. It explains the process, materials (notably ADC12), and its key advantages: lightweight strength, excellent thermal conductivity, precise tolerances, and cost-effective production of complex parts. Examples include engine mounts, transmission housings, and motor enclosures. A featured case study with BYD showcases Cast‑Mold’s success producing ADC12 components like washer systems and charging ports using high-pressure die casting and CNC machining. The article also outlines critical considerations like alloy selection, mold design, surface finishing, and CNC post-processing. Ultimately, it positions Cast‑Mold as a one-stop, ISO 9001:2015–certified provider capable of delivering turnkey aluminum die cast solutions—from DFM and tooling to post-processing and delivery.
